MOULD MANUFACTURING
For manufacturing moulds, our air-conditioned CNC tool room, designs and manufactures fully hardened injection moulding moulds with a shot life of 3-4 million shots. Producing over 100 moulds a year, we specialise in all kinds of complex moulds, specialising in high cavitation moulds with in-mould closing, rotating cores and automatically moving slides. Our highly skilled team of designers and engineers along with the latest state of the art high speed machines ensure that moulds are manufactured with utmost precision in the shortest of lead times.
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Product Design
To bring a product to life, it all starts with a concept, a sample, a drawing or sometimes even a rough sketch. Based on any of these inputs, concept drawings are generated and after your feedback a 3D engineering drawing for your product is made. Since we manufacture both the mould and the product, all the constraints of manufacturing are considered right from the start. This ensures that there are minimum deviations, redesigning and corrections at a later stage, so your part is as close to the initial concept as possible.
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Mould Design
After the part has been engineered and designed, our in- house team of skilled designers create a mould design, using the latest 3D engineering softwares, to make an efficient, durable yet cost effective design of the mould.
Moulds are designed using our years of experience with the right selections of steels, with a fine attention to all the details, tolerances, fits and hardnesses.
All moulds are designed using an insert base construction for optimal performance, replaceability and repairability.
Efficient cooling circuits are designed to achieve fast cycle times.
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Mould Manufacturing
Our fully air-conditioned tool room with the latest, state of the art CNC machines starts manufacturing the various parts of the mould. Inspections are carried out after every stage of manufacturing with critical inspections being done in our temperature controlled CMM room. Moulds are manufactured with the highest precision, accuracy and tolerances. All kinds of complex moulds are made with rotating cores, moving slides, in mould closing and high cavitation packaging moulds. All trials are conducted by us to make sure the mould runs trouble free and produce reliable and repeatable parts. Typical mould life ranges between 4-6 million shots.
Machine List
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CNC Vertical Machining Centers
- VMC Makino PS105
- VMC Doosan DNM 5700
- VMC hass Vf2
- VMC hass TM1
- VMC dahlih
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CNC EDM
- Makino – with circular vector, spherical and helical orbital cycles
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CNC Wire cut EDMs
- MITSUBISHI with programmable Z-height and 5-axis close-loop control
- CNC Wire Cut EDM Machine with programmable Z-height and 5-axis close-loop control
- CNC Wire Cut EDM Machine – CHEMER with programmable Z-height and 5-axis close-loop control.
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EDM MACHINES
- Electric Discharge Machine-ZNC
- Electric Discharge Machine-F755
- Electric Discharge Machine-EMS_5535,
- Electric Discharge Machine D-20 Charmilles
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INSPECTION MACHINES
- CMM 3D Co-ordinate Measuring Machine
- Profile Projector
- High-Accuracy Height Gauge Linear Height – LH-600F/FG from Mitutoyo Japan
- Full Range Inspection Equipment.
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LATHE MACHINES
- CNC Lathe Hass TL1
- Precision Tool Room Lathe LZ 300G
- Tool Room Lathe Enterprise 450 with DRO,
- Tool Room Lathe Enterprise 400 with DRO
- Tool Room Lathe Kirloskar Turnmaster-35 with DRO
- Tool Room Lathe Kirloskar Hicut
- Tool Room Lathe Kirloskar Smoga
- Tool Room Lathe LZ 300.
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MILLING MACHINES
- Universal Deckle Three Dimensional Copy Milling Machine, Pentograph
- 3D Engraving Machine, Vertical Milling Machine FN2V
- Vertical Milling Machine M1TR DRO
- Vertical Milling Machine M1TRS with Three Axis DRO
- Vertical Milling Machine Kent USA DRO
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GRINDING MACHINES
- Cylindrical Grinder with Internal Grinding Micromatic
- Cylindrical Grinder with Internal Grinding Smithson
- Cylindrical Grinder with Internal Grinding K 130U
- HMT
- Cylindrical Grinder with Internal Grinding SMT
- Precision Honing Machine
- High Precision 1000 x 500 Surface Grinders, Phillips PSG 50100 AHD
- Precision Surface Grinders 750 x 300 – 2 Nos.AVRO
- Precision Surface Grinders 500 x 200 – 2 Nos. AVRO
- Grinder 1000 x 300, Tool and Cutter Grinder
- Deckel Single Lip Grinder SO
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OTHER TOOL ROOM MACHINES AND FACILITIES
- Shapers (400 to 800 mm)
- Radial drilling & boring machine (70 mm
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- Drilling machines (6 mm to 100 mm diameter)
- Texturising sand / glass bead blasting machine
- Auto hacksaw
- Hydraulic press (30 tons)
- Welding / eutatic spray plant
- Complete heat treatment plant
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